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India to Have Sixty Percent Renewable Energy by 2030

India will have around 60 percent of its installed electricity generation capacity from clean sources by 2030, Power and New and Renewable Energy Minister R K Singh mentioned. The minister also exuded confidence that the renewable energy capacity would touch 510 GW by 2030, including 60 GW of hydro power.

In September last year at the United Nations Climate Action Summit, Prime Minister Narendra Modi had announced increasing the renewable energy target to 450 GW by 2030 from 175 GW by 2022. Participating in a webinar organised by The Energy Resource Institute (TERI), Singh mentioned, “I would say that by 2030, 60 percent of our capacity will be from renewables, and that is on a conservative scale.

” The minister explained that by 2030,450 GW of power generation capacity would come from renewables like solar and wind. Besides 60 GW would come from hydro-electric power, he said. About the progress on clean energy, he said that India’s clean energy capacity including under development projects and hydroelectric power is around 190 GW, which is more than the targetted 175 GW by 2022.

During the webinar, the minister launched a report, titled Renewable Power Pathways: Modelling the Integration of Wind and Solar in India by 2030′. The minister also launched a report titled Bending the Curve: 2025 Forecasts for Electricity Demand by Sector and State in the Light of the Covd Epidemic’. The two reports have been prepared by Energy Transitions  Commission (ETC) India, which is a research platform based at the TERI headquarters in New Delhi.

New Method of Bond Detection Could Lead to Cheaper and More Efficient Ways to Capture Carbon

University of Colorado Boulder researchers have developed a new tool that could lead to more efficient and cheaper technologies for capturing heat-trapping gases from the atmosphere and converting them into beneficial substances, like fuel or building materials. Such carbon capture technology may be needed at scale in order to limit global warning this century to 2.7 degrees F (1.5 Celsius) above pre-industrial temperatures and fend off catastrophic impacts of global climate change.

The scientists describe their technique in a paper published today in the journal iScience. The method predicts how strong the bond will be between carbon dioxide and the molecule that traps it, known as a binder. This electrochemical diagnosis can be easily applied to any molecule that is chemically inclined to bind with carbon dioxide, allowing researchers to identify suitable molecular candidates with which to capture carbon dioxide from everyday air.

“The Holy Grail, if you will, is to try to inch toward being able to use binders that can grab carbon dioxide from the air [around us], not just concentrated sources,” said Oana Luca, co-author of the new study and assistant professor of chemistry. “Determining the strength of binders allows us to figure out whether the binding will be strong or weak, and identify candidates for future study for direct carbon capture from dilute sources.”

The goal of carbon capture and storage technology is to remove carbon dioxide from the atmosphere and store it safely for hundreds or thousands of years. But while it has been in use in the U.S. since the 1970s, it currently captures and stores a mere 0.1% of global carbon emissions annually. To help meet carbon emissions goals laid out by the IPCC, carbon capture and storage would have to rapidly increase in scale by 2050.

Producing Ethylene from Food Waste Without Greenhouse Gas Emissions

The Korea Institute of Science and Technology (KIST) announced that a research team led by Dr Jeong-Myeong Ha of the Clean Energy Research Center developed a process technology and catalyst for removing hydrogen sulfide, a toxic substance, during the process of ethylene production from methane in biogas.

Biogas, which is produced by microorganisms present in food waste, livestock manure, and sewage sludge, consists mainly of methane that can be used for lowcost energy, including power generation, heating, and addition to town gas. Methane can acquire a large added value if converted into ethylene, a basic raw material for industries, through chemical reactions. Ethylene is a typical nonpetroleum product that can reduce greenhouse gases.

The research team developed a process technology in 2021 that produces ethylene from biogas with the help of catalysts. In addition to methane, which is fairly useful in general, biogas contains a significant amount of toxic hydrogen sulfide, which is difficult to remove and interferes with the catalytic reaction in ethylene production. The developed technology facilitates ethylene production by oxidizing and removing hydrogen sulfide during the production process.

The researchers then developed a catalyst to improve reaction activity of ethylene production from biogas and methane. This catalyst is highly resistant to hydrogen sulfide,
thus not requiring hydrogen sulfide removal from biogas, while the energy consumption can be reduced by lowering the operating temperature from 800 C to 700 C due to improved reaction activity. Through such a reaction, it is possible to directly produce ethylene from biogas that contains hydrogen sulfide.

Dr Jeong-Myeong Ha states, “Biogas is already produced in large quantities in Korea, and if biogas is used as a raw material for the chemical industry rather than just for heating, biogas producers who struggle to achieve carbon neutrality will have a larger market and be able to provide new raw materials without greenhouse gas emissions.” He also mentioned, “This technology will draw attention from relatedcompanies as it can utilize not  only biogas but also methane generated from various wastes such as plastics.”

Government to Set up Two Carbon Capture and Utilisation Centres

Emphasising on climate change readiness, India will set up two centres of excellence in carbon capture and utilisation in Mumbai and Bengaluru to create a roadmap and spearhead innovations in the field. With high emissions of carbon dioxide driving leading to
global warming and climate change, scientists have been working to create processes and technologies that can effectively store and re-utilise the carbon emitted by industries. Although there exist technologies that can capture carbon dioxide released from the industries, they are expensive and economically not viable.

The centre of excellence at the Indian Institute of Technology, Bombay will focus on innovations and processes, which are industry oriented and increases readiness of carbon capture and utilisation technologies. Not only capturing, the centre will be tasked with working on processes for converting the captured carbon dioxide to chemicals, recovering individual hydrocarbons, compressing and transporting it in order to increase the value of the captured carbon dioxide.

The IIT Bombay centre will develop and demonstrate efficient CO2 capture from representative flue gas from the effluents of power and biogas plants, according to a statement by the ministry. The other centre at Jawaharlal Nehru Centre for Advanced Scientific Research in Bengaluru will work on developing materials and processes for carbon capture and  tilisation.

The centre will be tasked with developing processes that can be used in pilot mode and scaled up to produce hydrocarbons, olefins and other valueadded chemicals and fuels. It will also work on reaching technology readiness level on par with the commercial requirement at the industry level. The centre will promote the CCU research, provide training and consultancy and translate its research excellence into solutions with global economic and social impact.

New Smart Roof Coating Enables Year Round Energy Savings

Scientists have developed an all season smart roof coating that keeps homes warm during the winter and cool during the summer, without consuming natural gas or electricity. Research findings point to a ground-breaking technology that outperforms commercial coolroof systems in energy savings.

“Our all-season roof coating automatically switches from keeping you cool to warm, depending on outdoor air temperature. This is energy-free, emission-free air conditioning and heating, all in one device,” says Junqiao Wu, a faculty scientist in Berkeley Lab’s Materials Sciences Division and a UC Berkeley professor of materials science and engineering who led the study.

Today’s cool roof systems, such as reflective coatings, membranes, shingles, or tiles, have light-colored or darker “cool-colored” surfaces that cool homes by reflecting sunlight. These systems also emit some of the absorbed solar heat as thermal-infrared radiation; in this
natural process known as radiative cooling, thermal-infrared light is radiated away from the surface.

The problem with many coolroof systems is that they continue to radiate heat in the winter, which drives up heating costs, Wu explains. “Our new material—called a temperature-adaptive radiative coating or TARC—can enable energy savings by automatically turning off the radiative cooling in the winter, overcoming the problem of overcooling,” he informs. TARC is the first roof coating that automatically switches between cooling in hot weather to warming in cold weather by regulating its rate of radiative
cooling.

The researchers plan to develop TARC prototypes on a larger scale to further test its performance as a practical roof coating. Wu said that TARC may also have potential as a thermally protective coating to prolong battery life in smartphones and laptops, and shield satellites and cars from extremely high or low temperatures. It could also be used to make temperature-regulating fabric for tents, greenhouse coverings, and even hats and jackets.

Electrochemical Synthesis of Ammonia

The conventional way of producing ammnia, a multi-purpose industrial gas, is by the age old Haber-Bosch process, which calls for high temperature and pressure and emits a load of carbon dioxide. Researcher Ramendra Sunder Dey, of the Institute of Nano Science and Technology, Mohali has devised an alternative process for ammonia manufacturing – interfacing nano-porus with tin sulfide.

This electrochemical synthesis of ammonia, however, yields less, mainly because of the accompanying hydrogen production. To make ammonia, which is a compound of nitrogen and hydrogen, the hydrogen should join hands with nitrogen (a reduction reaction) and not binge away on its own.

In a typical electrochemical ammonia synthesis, the hydrogen evolution reaction competes with the nitrogen reduction reaction, resulting in low yields of ammonia. Dey’s process, however, suppresses hydrogen evolution. Dey sites the high faradic efficiency of 49.3 percent. This can be surely worked upon for industrial preparation of ammonia according to the department of science and technology.

Energy Transition Road Map For India Road Blocks & Options Before The Government

Abstract

If India has to reach net-zero emissions by 2070 – and if this is possible at all – considering the huge increased energy demand in the country by then, by shifting from fossil fuels to renewables, then the country has to exploit all possible non-fossil energy sources. It also needs to shift to highly energy efficient processes and systems in all our activities. The Government of India is expected to come up with an energy transition plan soon.

This article comprehensively covers the entire spectrum of energy use and choices before the country, juxtaposing the transitional options with renewables and the huge challenges involved.

Introduction

As Indian economy is targeting to grow to $5-trillion by 2025 and towards $10-trillion by 2030, steady increase in energy demand will take shape.

Government of India wants to draw up an energy transition roadmap for the oil and gas sector, that could prove to be a key step on India’s path to reach net-zero emissions by 2070.

Government of India has set up Energy Transition Advisory Committee, which has been asked to prepare plans for alternatives to hydrocarbons. The committee has until the middle of 2022 to recommend a roadmap for the energy transition.
There are a few alternate strategies that the government is trying to implement and such strategies need to be examined dispassionately and without an element of wishful hope.

Objective of Energy Transition Road Map

  • To avoid or significantly reduce the use and import of crude oil, natural gas and coal.
  • To achieve zero emission by 2070.

The Road Blocks

Excessive import dependence on crude oil and natural gas

India presently imports more than 230 million tonne of crude oil every year. Imports cover about 85 percent of India’s overall crude oil needs. More than 50% of natural gas requirements are met by import.

It appears that it is unlikely that the domestic production of crude oil and natural gas would be increased significantly in the foreseeable future.

On the other hand, it would take big efforts even to maintain the production of crude oil and natural gas at the present level, since the oil and gas wells are known to have short life and new discoveries are not happening adequately.

Actually, several gas exploration efforts in India have been blocked due to the protests from activists.

The above conditions imply that India would continue to depend upon the large scale of import of crude oil and natural gas for very long time to come, particularly since the increase in demand/import could be 6 to 7% per annum.

The increasing outflow of foreign exchange due to the import of crude oil and natural gas would be a matter of high concern.

World Oil Outlook 2021, flagship publication by Organisation of Petroleum Exporting Countries (OPEC), has projected that the crude oil demand in India is expected to reach around 11 million barrels per day by 2045, as compared to 4.9 million barrels per day in 2021.

As a matter of fact, in Parliament, the Petroleum Minister has clearly said that oil and gas would continue to meet the ‘baseload’ energy demand of India in “foreseeable future”

Continued focus on Coal Production

India is the large producer, consumer and importer of coal in the world. In India, coal fired power plants account for the majority of electricity generation. The projected requirement is 727 million tonne of coal for coal based power generation for 2022-23.

Despite efforts to diversify to the alternatives, such as renewable energies, coal would remain India’s major source of electricity.

Coal India, which produces 670 to 700 million tonne of coal per annum (around 80 percent of India’s coal requirement), aims to ramp up output to one billion tonne by 2024.
Obviously, there is no plan to do away with the use of coal at any time in future.

Methane emission in India

There is large amount of methane gas production / emission from livestock population in India. There is no way of collecting the methane gas from millions of cows and buffaloes in the country.

Methane emission also takes place from usage of natural gas as feedstock / fuel and during storage and transportation of natural gas.

The share of natural gas in India’s primary energy mix has risen to 6.7 percent last year from 6.3 percent previously. The government’s target is to raise the share of natural gas in energy mix to 15 percent by 2030.

India is now committing itself firmly to import natural gas for long time to come and several LNG terminals for import of natural gas are in operation and under construction.
Though it is interpreted that natural gas is “eco friendly feedstock / fuel”, this is not really so, since millions of tonne of methane emission from natural gas take place all over the world and in India also.

How can zero emission target be met without zero use of crude oil, coal and natural gas?
India has set a goal to achieve net zero carbon emissions by 2070.

If India were to have oil, natural gas and coal to meet the base load energy demand in foreseeable future, the vexed question is how can India achieve zero emission target in future? Even by the year 2070.

The Options

The options available for the government to implement a road map for energy transition are challenging.

Such options presently being planned/implemented include the following:

  • Massive production of electric vehicles
  • Blending of ethanol with petrol
  • Focus on increase in generation of renewable power
  • Greater focus on hydrogen generation and utilisation
  • Investment in nuclear power projects
  • Creation of energy storage facilities

Electric Vehicles Scenario

The International Energy Agency’s outlook for India, published recently, said that India’s current policies would see a huge expansion in the transport sector. An extra 25 million trucks are expected on the road by 2040 and more than 300 million vehicles will be added to India’s fleet by that time.

Government’s hope

By promoting the shift from internal combustion engine (ICE) vehicles to Electric Vehicle (EVs), Govt. of India not only hopes to significantly cut emissions and meet its international obligations but also reduce fuel import and improve the nation’s energy security.

Minister for transport has claimed that if electric vehicles were to expand to 40% in the two-wheeler and car segments and close to 100% for buses, India would be able to cut crude oil consumption by 156 million tonne per year, worth Rs.3.5 lakh crore. This could be considered as hypothetical statement, more based on hope than on ground realities.
There are around 9 lakh electric vehicles on Indian roads now.

In India with the third largest road network in the world, the total number of vehicles in fiscal year 2019 stood at 295.8 million. Share of electric vehicle in total number of vehicles will not be large in the foreseeable future.

Government’s target

Government wants to have EV sales accounting for 30% of private cars, 70% for commercial vehicles and 80% for two- and three-wheelers by 2030.

The government has announced some much-needed support measures to promote EVs., which include setting up of 2877 EV charging stations, battery swapping policy etc.

Matter of concern

One matter of concern about EV vehicles sector in India is that lithium ion battery cell is not produced in India, which is an essential component of electric vehicle. Further, several speciality chemicals /components used in lithium ion battery are not produced in India.

Data from Bloomberg NEF shows that the volume weighted average price of an EV lithium-ion battery (pack & cell) in the global market has come down for $684 per kwh in 2013 to about $132 per kwh as of 2021. Still, batteries and associated components constitute at least one third of the cost of an EV if not more and hence, ability to bring down this cost by any means, will help higher adoption.

It appears that with the rapid growth of EV vehicles, India will become one of the largest importers of lithium ion battery cells in future.

Putting the cart before the horse

Can someone argue that rapid promotion of EV vehicles without setting up facility for large scale of production of lithium ion battery could be similar to the act of putting the cart before the horse?

Petrol/ Diesel Vehicles will have to Continue

Further, the large promotion of EV vehicles will only help in meeting the growth in the future need for transportation to some extent, as increase in demand for transportation would continue at 6 to 7% per annum EVs cannot reduce the present consumption of crude oil and natural gas in India to any reasonable level.

It should be noted that in budget for 2022-23, barely had any mention of traditional (petrol/diesel-run) automotive industry, where demand, particularly in the two-wheeler segment, is at an all time high.

Does this imply that India will never be able to get rid of petrol/diesel driven vehicles in the foreseeable future?

Government Bet on Ethanol Blended Petrol

The government’s roadmap proposes a gradual rollout of ethanol-blended fuel to achieve E10 fuel supply by April 2022 and phased rollout of E20 from April 2023 to April 2025. Currently, 8.5 percent of ethanol is blended with petrol in India.

It is estimated that successful adoption of the E20 programme can save Rs. 30,000 crore per annum on oil imports.

Promotional efforts

The government has lowered Goods and Services Tax rate to 5 percent from 18 percent on ethanol meant for blending to promote the ethanol blending programme.

Government has approved 368 projects for setting up of new distilleries /expansion of existing distilleries, based on sugarcane juice, B heavy and C heavy molasses, maize, damaged food grains and rice.

It is likely that India will be able to achieve 20% ethanol blending with petrol, at least by 2030 if not earlier.

However this is unlikely to reduce the present level of use of petrol significantly, since the demand for petrol would steadily increase year after year at 6 to 7% per annum.

Petrol consumption will continue to increase

Considering 80% capacity utilisation, the production of ethanol by 2025 could be around 1200 crore litre, if total capacity of 1500 crore litre were to be built up by 2025.

Possible supply shortage of ethanol

With the production of 1200 crore litre by 2025, and if 1016 crore litre were to be used for blending with petrol (20% blend), then the country would face severe supply shortage of ethanol for other purposes including human consumption.

Stress On Renewable Energy

Govt. of India has expressed determination to promote renewable power to curb carbon emissions and promote energy security.

Existing capacity level of solar power is 49.35 GW. Wind power capacity is at around 40 GW and biomass power capacity is at around 10 GW. Small hydro segment account for around 5 GW

Now, Government has raised the capacity target for renewable power to 500 GW by 2030, which is a very ambitious target.

Government is focussing largely on significantly increasing the capacity of solar power. However, India has “limited operational annual capacities” of around 2.5 GW for solar PV cells and 9 to 10 GW of solar modules. Clearly solar module capacity needs to be ramped up to meet the solar power target.

Import dependence

India has evolved in assembling modules, but it is in processing and producing silicon wafers that capacity is wanting.

Over two third of the solar cells requirements are presently imported from China, which, remains an area of concern.

Seasonal power

To increase the domestic production, Government has topped its five-year production-linked incentive scheme for making solar modules by a generous Rs. 19,500 crore grant.
However, it need to be kept in view that renewable power generation depend on seasonal factor.

Further, the capacity utilisation of renewable power sector such as solar and wind are only around 20%, as against around 60% for fossil fuel based thermal power plant.

Renewable power will not be adequate

While renewable power is an elegant way of eco friendly power generation, considering it’s low capacity utilisation and seasonal nature of output, it is unlikely that renewable power can significantly reduce the requirement of fossil fuel for power generation in the coming years.

This would particularly be so, since the requirement of power in India would steadily increase in tune with the overall economic and industrial growth in the country at 6 to 7% per annum.

Hope On Hydrogen

Hydrogen energy has huge development space from transportation to power generation to home application.

A complete hydrogen energy industrial chain, integrating manufacturing, R&D, storage, transportation, application and consumption is sought to be developed in several countries.
Just like several other countries, India is also hoping that hydrogen energy would enable India to relieve it from the dependence on fossil fuel and also help in achieving the reduction in the emission. India through its National Hydrogen Mission, have announced specific policy interventions to push for the widespread adoption of green hydrogen.
Hydrogen must be separated from other substances like water or fossil fuels. For example, industries like oil refining use large quantities of so-called grey hydrogen that is mostly made by separating hydrogen from natural gas. And that process generates greenhouse-gas emissions. In fact, less than 5 percent of the hydrogen produced today is emission-free.

Water electrolysis process

The issue with regard to green hydrogen by water electrolysis process is due to the fact that the production process is power intensive. Every kilogramme of green hydrogen production requires 48 kWh of power.

The production of massive quantity of green hydrogen to the required level in India would demand huge quantity of power requirement.

If such power requirement were to be met by renewable energy source, it would be a welcome proposition. However, this is unlikely to happen due to the low capacity utilisation and fluctuating renewable power generation due to seasonal factors and the fact that India would not have adequate renewable energy capacity to meet the large requirement of green hydrogen projects in a massive scale.

It would be counter productive to produce green hydrogen by water electrolysis, using thermal power generated by burning fossil fuel.

Another major challenge is cost of production of green hydrogen.

To bring down costs, the cost of the electrolyser which splits water has to be reduced. Possibly, scale of green hydrogen plant capacity can bring down the cost to some extent. Another challenge is the efficiency of the electrolysers–basically, how much electricity it consumes to produce a kg of hydrogen.

Government of India is taking proactive steps with plans to set up 5 GW of electolyser for green hydrogen production, in the first phase of the green hydrogen projects.

How much green hydrogen India needs?

The current consumption of hydrogen in India is about 5.6 million tonnes, but almost all of it comes from the ‘steam methane reforming’ process, which emits the greenhouse gas carbon dioxide.

So, today, if the country were to replace all the hydrogen in use with green hydrogen, the demand for green hydrogen would be around 5.6 million tonne per annum.

To produce this much, electrolyser capacity of more than 110 GW is required. Roughly, the production of one tonne per annum of green hydrogen requires 18 GW of electrolyser capacity, which in turn require 26 GW of solar power.

It is unrealistic to think that all the hydrogen in demand could be switched over to eco friendly green hydrogen.

There are several research initiatives under way around the world to produce green hydrogen with lesser cost of production and greater efficiency. But, all such efforts are still in the study stage and it is too early to predict about the commercial success and if so when.

Meanwhile, several announcements about green hydrogen projects have been made in India which make pleasant reading, even if they may be wishful thinking at the present stage due to various uncertainties.

Government of India need to be much more realistic in working out it’s targets for production of green hydrogen.

Innovative project using renewable energy and green hydrogen

A few innovative projects are coming up where renewable energy, green hydrogen and microgrids converge to complement each other.

NTPC Ltd is setting up one floating solar renewable energy powered fuel cell based 50 kW microgrid as a pilot at its 2,000 MW Simhadri thermal power plant near Visakhapatnam.
At Simhadri, NTPC has already set up a 25 MW floating solar project, and with the expertise of Bloom Energy, it is now developing a standalone fuel cell based microgrid with hydrogen production.

Hydrogen will be produced by the advanced 240 kW solid oxide electrolyser using the power generated by the floating solar project during the day. The hydrogen is then stored at high pressure for use by a 50kW solid oxide fuel cell.

The system would work in a standalone mode from 5 pm to 7 am. The project’s configuration has been designed in-house. The company currently has an installed capacity of over 67,907.5 MW.

This will be India’s first green hydrogen-based energy storage project and one of the world’s largest. It could be a precursor to large-scale hydrogen energy storage projects, and useful for studying and deploying multiple microgrids in various off- grid and strategic locations of the country.

Nuclear Power

India has at present 23 reactors with total capacity of 7,480 MW, including the 700 MW KAPP-3 that was linked to the grid in January 2021.

In addition, there is a plan to build a fleet of ten units of 700 MW of Pressurized Heavy Water Reactors), which would add another 7,000 MW. And then, 8,000 MW of nuclear power plants are at various stages of construction, including the four Kudankulam units and the 500 MW Prototype Fast Breeder Reactor.

The government expects the country to have 22,480 MW of nuclear power by 2031. Nuclear power projects is an excellent initiative as nuclear power is eco friendly and can operate at 100% capacity utilisation, unlike renewable energy projects.

However, considering the level of investments involved and protest against nuclear projects by vested interests, it is doubtful whether India would be able to step up nuclear power capacity to very high level.

It may be noted that in France, around 70% of the power requirement is met by nuclear power projects. Can this happen in India?

Energy Storage System

Energy storage system technology, including battery energy storage systems (BESS), pumped hydro energy storage (PHEs) or other technologies will be essential in order to integrate and store large volumes of renewable energy.

India aims to have 500 GW renewable power by 2030.

By 2030, India would need 38 GW four hour battery storage and 9 GW of thermal power balancing power projects as well as cost efficient and reliable integration of renewables.
India currently has just 20 MW of installed battery storage capacity with 1.7 GW of battery capacity in the pipeline.

To enhance domestic manufacturing of advanced chemical cell (ACC) battery storage, the Department of Heavy Industry, Government of India issued a notification for the performance linked incentive programme (PLI) National Programme on Advanced Chemical Cell (ACC) battery storage.

While significant efforts are being put forth, India has to go a long way to build up required level of energy storage capacity.

Other Options that should be Considered

There are other attractive options for renewable power generation based on algae crop and jatropha crop.

Unfortunately, today little attention is being paid to such feasible opportunities.

Algae biofuel

Algae crop takes sunlight and carbon dioxide as building blocks and makes long chains of oil that can be converted to biodiesel.

Algae can be cultivated in saline/brackish water/coastal seawater on non arable land and do not compete for resources with conventional agriculture.

Algae synthesize and accumulate large quantity of oil [20–50% dry cell weight (DCW)] and algae crop grows at high rates (e.g. 1 to 3 doublings per day).

Opportunities for India

The scope for investing in algae project is promising because algae can produce between 7,500 and 19,000 litres of fuel per acre, far more than any other renewable feedstock.
Additional economic value is possible through production of high value co-products during the production of biofuel that include ethanol, methane, hydrogen, nutraceuticals, animal feed and biofertilizers.

The use of algae biofuel would help drastically reduce GHG emissions from medium and heavy duty trucks, aircraft and ships.

The European Union Renewable Energy Directive, which sets targets for the proportion of renewables required to contribute to the energy market, is being amended to value the contribution of algae biofuels as four times their energy content.

This means that suppliers of biodiesel produced from algae will receive four times the amount of government support compared with growers of land-based oil crops.
A number of algae biofuel projects are successfully operating in developed countries.

Strategies

There is no doubt that algae projects provide excellent investment opportunities in Indian conditions, that should not be ignored and it has to be utilized in optimum manner.

Project capacity

Considering the availability of waste land / marshy land in India, it is feasible to set up algae farm of atleast one million acre in different parts of the country in the next few years.
Obviously, such algae farm has to be located in waste land in various location.

It would be appropriate to have individual algae farm of 1000 acre in each location. Unfortunately, India has not paid enough attention so far, to exploit the biofuel opportunity that algae industry can provide.

Several experts think that massive cultivation of algae in the country and production of biofuel from algae can relieve India from energy crisis situation to a considerable extent.

Jatropha Biofuel

When Atal Behari Vajpayee was the Prime Minister of India, there was huge claim that production of jatropha biofuel would be the ideal strategy to tackle the problem of impending energy crisis and reducing import dependence on fossil fuel.

The virtues of jatropha biofuel were highlighted in several forums and it became the talk of the day.

However, nobody talks about the jatropha biofuel at present and this project is declared to be uneconomic and unfeasible due to various reasons including low yield of oil.

Obviously, adequate research efforts have not been put forth in the country to improve the yield of oil from the jatropha seeds and recovery of oil.

The dream of jatropha biofuel has gone with the wind.

Likely Scenario in the Year 2030

Considering that the target set for year 2030 by Government of India for EVs, blending of ethanol with petrol etc. would be met, the likely scenario in 2030 is assessed as below:

Ethanol blending with petrol

Likely consumption of petrol by 2030 without considering ethanol blending with petrol and considering growth rate demand of 7% per annum – Around 49 million tonne.

Considering 20% ethanol blend with petrol, the requirement of petrol to be made available by utilising fossil fuel in 2030 – Around 39 million tonne.

Renewable energy

  • Likely total peak hour demand for power by 2030 – Around 320 GW.
  • Considering 500 GW of renewable power capacity by 2030 and considering average capacity utilisation of 20%, the renewable power available by 2030 would be 100 GW.
  • Balance peak hour demand to be met by fossil fuel in 2030 : 220 GW.

Electric vehicles

  • Number of vehicles on road (all types) by 2030 considering 7% growth rate per annum – Around 580 million
  • Considering 0.9 million electric vehicles (all types in 2021 and considering 25 to 30% growth per annum in the production of electric vehicles, the total number of electric vehicles in 2030 – Around 10 million
  • Number of vehicles on road excluding electric vehicles in 2030 to be run with fossil fuel would be still very large

Can India Achieve Zero Emission at Any Time?

Government of India is carefully examining the various available options for India to achieve zero emission by 2070, as committed by India during the recent Glasgow Meet.
However, the ground realities indicate that India is unlikely to achieve zero emission even by 2070.

India is a large importer of crude oil and natural gas and demand and import level is likely to increase steadily, as domestic production is likely to remain at near stagnant level.

India is now planning to increase the coal production to one billion tonne per annum. Obviously, crude oil, natural gas and coal would continue to meet the base load energy demand of India in foreseeable future.

Several alternate schemes to reduce the emission levels and reduce dependence on crude oil, coal and natural gas are being implemented such as promotion of electric vehicles, increase in production of renewable energy, development efforts towards hydrogen economy, promotion of nuclear power projects etc.

All such efforts would certainly lead to the replacement of crude oil, natural gas and coal to some extent.

However, demand for energy is likely to increase significantly in the country at 6 to 7% per annum and India would emerge as one of the large consumers of energy in the world in the coming years.

The efforts to promote alternate strategies such as electric vehicles etc. can offset only part of the likely increase in demand for energy, that is now being produced from fossil fuel.
While government of India is thinking forward, viewing the ground realities, one is not sure whether India’s energy transition strategies would be adequate enough to overcome the challenges in achieving zero emission.

Chemical Warehousing – Design and Operation to Ensure Safety

Abstract

The business of a company depends upon the efficiency of manufacturing, supply chain and marketing and commercials. Supply chain efficiency depends on the effectiveness of logistics, which includes warehouse operations. Warehouse operations can be effective provided warehouse design, layout, infrastructure, processes, staff and safety norms, transportation are appropriate to the requirements and also safe.

Chemical Warehouse Safety is to be ensured, so that safety is always maintained, while storing and handling chemicals, many of which are hazardous. For accomplishing the required requirements, these functions should satisfy the desired parameters. Above all, corresponding national legal requirements have to be met. The relevant international norms should be met as per agreements. In the case of warehouses that store chemicals and/or materials that may be hazardous to humans, plants, animals or the environment, it is extremely important to have a design that ensures safety.

Warehouse Design Factors

The main objective of warehousing should be aligned with company’s business strategy.
The warehouse design should aim at desired utility of space, orderly layout, safe product storage according to hazard, safe warehouse operations, emergency handling, and security of warehouse.

The most important part of the design is the concept of inherently safe design, such as creating a stable building constructed with built in protection. This should cover design of walls, floor, roof, ventilation, retention water catchment basins, fire walls, fire doors, etc. The layout should take care of product storage, loading/ unloading, parking, utility, safety equipment, welfare facilities.

Product storage plays an important role, as product characteristics may have health, safety and environmental hazards. Hazardous chemicals improperly stored and improperly handled in the warehouse, can cause fire or explosion resulting in injury of personnel at site, as well as in the neighbouring areas and loss of property inside the warehouse and outside. An understanding of hazards and associated risks will help in selecting better control measures. The potential safety and health and environmental impacts can be prevented by implementing control measures in the early design stage. The Globally harmonised system (GHS) hazard class can guide hazardous product storage. GHS also guides labelling and hazard communication which helps in identifying hazards and also helps in handling measures.

Warehouse Operations

Once we have a good warehouse design, then what is the next important factor to consider? It is safe warehousing operation. The warehouse management should cover all operations, activities and defined procedures should be laid down for operations and activities. These various activities include receiving, verifying, inventory and dispatches as the main ones in addition to auxiliary ones. There will be operations of loading and unloading involving manual handling and machine handling, which should be carried out safely without having accidents.

HSE (Health, Safety and Environmental) requirements like medical aid, Personal Protective Equipment (PPE), fire suppression (such as fire extinguishers) should be met. Medical aids can be used to deliver immediate treatment at site. Since hazardous substances are handled, appropriate PPE like helmets, safety goggles, safety shoes, face shields, body overalls/aprons are required. Fire fighting equipment like extinguishers, sprinklers should be available for mitigation of emergency. Good housekeeping will prevent potential accidents.

Product safety data sheets (SDS) as per GHS should be available for quick reference in case of emergency. Also TREM cards should accompany each consignment so that driver can act accordingly as a first measure immediately in case of emergency and further rescue team attending on emergency can take actions accordingly.

Shipping standard markings should be followed before dispatching. These will include names and symbols as per the GHS. For the efficient working of warehouse, organisational procedures should be documented, implemented and reviewed periodically and should be available at the work place. Operating procedures/Work Instructions should be available for warehouse activities like – selection of warehouse, evaluation of warehouse for renewing contracts, receiving, storing, dispatch, market returns and damaged and non-usable products, unloading and loading, maintenance and inspection.

Warehouse Safety & Security-Emergency Procedures

For large warehouses, audible alarms using smoke or heat sensors may be installed to alert the personnel in the warehouse to be ready for any emergency such as a fire. Sprinkler systems normally are alarm activated. Periodic trials of alarms and maintenance should be carried out to ensure that these work when needed. For very big warehouses, manual audible alarms may be installed at specific distances/every big compartment to alert the personnel in case of emergency. Fire extinguishers of course, are mandatory as well as properly designed fire hydrant systems.

An Emergency procedure should be available at the warehouse site to mitigate emergency. Personnel should be trained to use the fire-fighting equipment. Emergency drills should be carried out and practiced. Clean up after emergency should be collected safely and disposed-off for landfill or incineration as the case may be.

Just see what happened at the Tianjin Warehouse explosion recently in China. Apparently there was no information (or at best imprecise information), about the kind of hazardous materials stored in the warehouse, as also their quantities and the emergency procedures were unclear. This led to firefighters dousing the initial fires with water jets that released even more toxic chemicals leading to an accident much larger.

Also the security of warehouse is a major concern, especially for the chemical storage warehouses. Products may be expensive but also hazardous. Thus there could pose a danger to the community and environment, if misused by thieves. Proper lighting, fencing and intruder alarm systems should deter potential thieves. The cost of security is miniscule as compared to the environmental impact of theft of materials and subsequent misuse.

Conclusion

Warehousing is an important part of the supply chain and warehouse safety is therefore also important. In the case of warehouses that store hazardous chemicals and similar materials, it is even more important to have a good warehouse design that is inherently safe, is secured from thieves and other malicious actors, so that it continues to add value to the organization without any adverse impacts to the environment.

Note: The best way to learn about Safe Chemical Warehousing is by taking our e-learning course on the subject. You can view the free demo too, before buying it. You also get a free certification with an electronic badge, after you take the course and pass the exam.

Courtesy: www.abhisam.com/chemical-warehouse-design-for-safety

R G Rajan’s book, ‘Life Lessons for Managers’, released

Lee Iacocaa, the celebrated former President of Ford Motors and then later, Chrysler Motors in the USA, exclaimed why top CEOs need to retire at 60 years or above, when at that age they have tremendous knowledge capital in them gained over decades of handling multifarious functions in major corporations.

Retired or otherwise, such knowledge capital and wisdom should find use and expression for others to benefit. And the best way to do that, like quite a few leading retired Indian CEOs are doing is to write books based on their vast experience.

R G Rajan has precisely done that in his maiden book ‘Life Lessons for Managers’, which was released recently at the hands of Maharashtra Energy Minister, Dr Nitin Raut in Nagpur.

Chemical Engineer, Rajan with a career spanning 36 years, all with leading public sector companies, out of which more than a decade was in Directorial positions and later as Chairman & Managing Director, has penned this book chronicling his life’s experiences. Like the song Do-Re-Mi in the film Sound of Music, Rajan starts at the very beginning: From his experiences in school and then in Institute of Technology, BHU for his chemical engineering and later his first job experiences as a Management Trainee with Engineers India Ltd. He goes on to recount his life’s learnings in his subsequent career journeys through stints at GAIL – where he was also selected for an MBA course at Strathclyde Business School, Glasgow in UK – later rising to be Executive Director at GAIL and then moving on to be Chairman & Managing Director (CMD) with National Fertilizers Ltd, then as CMD of Rashtriya Chemicals & Fertilizers Ltd.

The book is written in a racy style, in simple but impressive English, very autobiographical with about twenty three chapters. Though various anecdotes in the chapters, he elaborates on the various facets of leadership and the values and character traits for success while leading. The beauty is every chapter is brief, to the point, well written and easy to read. Each chapter emphasises on the importance of various components and human behavioural aspects needed to make for an effective manager through story telling personal experiences.

Such as on: attitudes & habits, the importance of good communication and the art of listening, never to compromise on ethics, how leadership can be learnt, the importance of delegating work, how to cope with stress, managing change successfully, importance of learning from failures and how each person has to build his personality and hold oneself responsible for failures, success as well as happiness. Therefore, the book is very motivational too.

This book, a narrative of life’s learnings with interesting experiences, would be of great value to young, aspiring industry managers, management students, as well as experienced managers at work today, to help them face their career challenges as well as in their personal lives too.

The book is available on Amazon, Kindle, Flipkart & Google.
Responses can be sent to:

chemindigest@gmail.com and/or rgrajan1957@gmail.com

– Vinoo Mathews

Chemingineering – Low Hanging Fruit

Only in recent years has methane received adequate recognition of its role in global warming. Reducing methane emissions is a cost-effective strategy to mitigate global warming in the near-term and stay on course to meet the Paris Pact target of 1.5 degrees C. It is a low hanging fruit that can be ignored only at our peril.

Methane is the second most abundant greenhouse gas after carbon dioxide and accounts for 20% of global emission. Methane concentration in the atmosphere has more than doubled since preindustrial times, primarily due to human-related activities, and is currently at around 1800 parts per billion. Methane’s lifetime in the atmosphere is much shorter than carbon dioxide, but it has a higher heat trapping capacity. Over a 100-year period the global warming potential (GWP) of methane is 34 times more than that of carbon dioxide. Over a shorter window of 20 years, the GWP of methane is as high as 86. Methane is responsible for 30% of rise in global temperature since industrial revolution. Yet it has not been getting adequate attention with carbon dioxide garnering all the limelight. But there is now a sudden realisation that cutting down methane emissions is the best tool for mitigating climate change in the near-term. A report released by United Nations Environmental Programme (UNEP) last year says that it is possible to cut human-related methane emissions by 45% in this decade. This is equivalent to avoiding global warming by 0.3 degrees C and will keep us on course to achieve the Paris target of 1.5 degrees C.

Emission Sources

Human-related methane emissions come mainly from three sectors – agriculture, energy and waste management. In the agriculture sector, enteric fermentation in livestock and cultivation of rice are the biggest contributors of methane emissions. Energy sector accounts for 40% of anthropogenic methane emissions. In the energy sector, methane is released to atmosphere during the production, processing, storage and distribution of natural gas and oil associated gas. Coal mining is another big source of methane emissions. Methane is produced during domestic and industrial wastewater treatment and from composting and anaerobic digestion. Methane is also generated during decomposition of waste in landfills. Methane is also produced from a number of natural sources. Natural wetlands are the biggest emitters due to anaerobic decomposition of organic matter. China, USA, Russia, India, Brazil, Indonesia, Nigeria and Mexico account for nearly half of all anthropogenic methane emissions. But the sources of emission are different. In China, for example, coal mining industry is the biggest emitter of methane. Russia generates most of its methane during natural gas and oil production. In USA, livestock and landfills constitute the biggest source of methane along with the oil and gas industry.

Methane Tracker

International Energy Agency (IEA) has been championing tougher actions to reduce methane emissions. In 2019 it launched the “Methane Tracker” to reconcile the different and often conflicting information into a coherent set of data. This interactive tool, which focuses on the oil and gas sector, has become a widely accepted global reference. Using information gathered from satellite observations, IEA’s tracker has considerably enhanced our knowledge about methane emissions. It has revealed alarmingly high levels of underreporting of emissions. Satellite mapping has made it possible to identify massive plumes of methane from oil and gas fields across the world. But satellite coverage is still far from complete. IEA’s report this year includes country by country breakdown of emissions from oil and gas industry, coal mining and use of bio energy. The difference in the intensity of methane emissions from fossil fuel operations from country to country is startling, with the best performers being 100 times better than the worst. As per the report, the global emissions of methane from the oil and gas sector will reduce by 90% if all countries were to match the emissions intensity of Norway, the best performer.

EU Proposals

In December 2021, European Union unveiled proposals to regulate methane emissions in the energy sector. These relate to emissions from exploration, production, processing, distribution and storage of oil and gas. It also includes provisions for methane emissions from coal mines. The proposals set out requirements for reducing emissions, monitoring and reporting, leak detection and puts limits on venting and flaring. The proposals would make it mandatory for operators to prevent and minimise methane emissions by any and all means available to them. It requires operators to develop and implement a Leak Detection and Repair (LDAR) programme and send reports to competent authorities at periodic intervals. Operators would be obliged to repair or replace the components where methane leaks are above 500 ppm within 5 days of their detection. The regulations prohibit routine venting and flaring. Venting would only be allowed in emergency when flaring is not technically feasible or endangers the safety of personnel. Such emergency venting and flaring should be reported to certified authorities within 48 hours. While installing new flare stacks or replacing or refurbishing existing ones, operators would be obligated to install continuous pilot to ensure complete destruction of hydrocarbons. Implementation of many of EU’s proposed mitigation measures have low costs; some even have negative costs due to the methane saved.

Success Stories

In a first of its kind, ExxonMobil has very recently got one of its facility in New Mexico, USA certified for methane emissions management. The third party certification validates the company’s measures to reduce methane emissions. ExxonMobil has managed the reduction through a combination of fixed monitoring systems, aerial imaging technology, optical gas imaging cameras, acoustic sensors, as well as leak detection and repair practices. We can expect to hear more such positive developments from industry majors in the coming months. Last November at the COP26 in Glasgow, The Global Methane Pledge was launched by more than 110 nations. Led by EU and USA, the participants agreed to reduce human-related methane emissions by 30% by 2030. But many major emitters, including China, Russia and India, are yet to join the movement.

Epilogue

Methane concentration is rising in the atmosphere more rapidly now than at any time since the 1980s. Methane has an atmospheric longevity of 12 years, which means taking prompt actions now is the best strategy to decelerate the rate of global warming in the near-term. It is becoming increasingly evident that the Paris pact’s target of 1.5 degrees C cannot be met at a reasonable cost without cutting down methane emissions by 45% by end of this decade. Reducing methane emissions is a low hanging fruit in our war against climate change and we should not miss the opportunity to grab it gleefully. It would not be out of place to state that behavioural changes like changing dietary habits and reducing food wastage will also go a long way in mitigating methane emissions.

Readers’ responses may be sent to:
k.sahasranaman@gmail.com or
chemindigest@gmail.com

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