Chemical Industry Digest – August 2025 Issue

Publishers Page – Industry 4.0: Expect a Tsunami in the Hydrocarbon and Downstream Chemical Sectors  – Vinoo Mathews

Industry 4.0 is transforming hydrocarbon and downstream chemical sectors through AI, digital twins and IoT, enabling predictive operations, integrated supply chains and enhanced safety, with top management driving digital strategy, workforce upskilling and robust cybersecurity.

 From Data to Molecules: How AI is Transforming the
Chemical Industry
– Sumit Kumar, Jital Akabari, Avalon Consulting

AI is transforming the chemical industry by accelerating R&D, enabling predictive maintenance, optimizing supply chains, im proving safety and driving sustainability. Companies adopting AI for generative design, digital twins and data-driven operations gain efficiency, innovation and competitive advantage.

Transitional Era: Artificial Intelligence in Industrial Automation  – Latha D S, Tata Consulting Engineers

AI is revolutionising industrial automation by enabling predictive maintenance, digital twins, agentic AI and LLM integration for autonomous operations, improved efficiency, safety and sustain ability. Despite challenges like OT-IT integration and workforce adaptation, AI-driven smart manufacturing is shaping the future of chemical and industrial processes globally.

Interview – Amfico –   Farhad K Cooper, MD

Amfico introduces CLIIN Robotics’ magnetic crawler in India for faster, safer and sustainable tank cleaning with minimal manpower and downtime.

Revolution in the Chemical Industry: Leveraging Serious Games and Digital Twins for Safety and Innovation   – Eric Maranne, CRISE

Serious games and digital twins are transforming the chemical industry by enhancing safety training, crisis preparedness and process optimization. They enable immersive risk-free simulations, real-time monitoring, predictive maintenance and sustainable innovation.

AI Driven Controls Transform Chlor-Alkali Efficiency and Energy Costs – Rohit Kochar, Bert Labs

AI-driven infrastructure using RLDNN, digital twins and real-time optimization cut energy use by 20% in a Chlor-Alkali plant, enhancing efficiency, sustainability and CO₂ reduction by 35,000 tons with rapid ROI.

Advanced Process Control (APC) Systems: From PID Loops to Predictive Intelligence – Varadaradjou Chanemougam, Nitin Jain, Equinox Software Services

Advanced Process Control (APC) evolves PID loops into AI-driven, predictive systems, integrating adaptive modeling, nonlinear control and real-time analytics to optimize plant performance, enhance efficiency, improve safety and sustain operational excellence across complex chemical processes.

Cybersecurity in Smart Chemical Plants: Safeguarding Digital Infrastructure – Mandar Phadke, Abhisam Software

As chemical plants digitalize, they face rising cyber threats to IT and OT systems. Implementing comprehensive cybersecurity measures, including risk assessment, secure architecture, employee training and continuous monitoring is essential to protect operations, safety and business continuity.