DCW Limited, one of India’s established players in the chemical industry, successfully deployed the Brabo Platform developed by Solulever at its Dhrangadhra manufacturing facility in Gujarat. The implementation marks a significant milestone in the company’s journey toward data-driven operations and advanced operational intelligence.
By integrating advanced analytics and machine learning capabilities, the Brabo Platform enables DCW to monitor, analyse, and optimise the performance of critical equipment with greater precision. As a result, the company is strengthening its ability to improve asset efficiency, reduce operational inefficiencies, and support smarter decision-making across plant operations.
AI-Powered Platform Enhances Equipment Performance Monitoring
The AI-native Brabo Platform provides real-time visibility into equipment performance, enabling plant teams to detect anomalies early and diagnose operational issues quickly. This capability allows engineers and operators to shift from reactive maintenance practices to predictive and data-driven strategies. With advanced analytics and contextual diagnostics, the platform helps unify complex industrial data streams and convert them into actionable operational insights. Consequently, DCW can now monitor critical assets more effectively while optimising plant performance.
Measurable Efficiency Gains and Cost Savings
The first phase of the deployment has already delivered more than a 2% improvement in operational efficiency, particularly in boiler performance optimisation. Although the percentage may appear modest, even small improvements in industrial efficiency can lead to significant cost savings through reduced energy consumption and better resource utilisation.
The system enables faster fault detection, improved process stability, and enhanced daily operational decision-making. By replacing fragmented data signals with predictive insights, DCW has taken a major step toward intelligent manufacturing operations.
Bhagwat Patil, Chief Technology Officer at DCW Limited, said, “The success of this deployment has exceeded expectations. The visibility we now have into our critical equipment allows us to act with precision and foresight. Brabo has helped our teams move from guesswork to clarity, and from reactive responses to intelligent decision-making.”
Scalable Architecture Supports Digital Transformation
Beyond solving a specific operational challenge, the Brabo Platform provides a scalable digital foundation for DCW’s broader transformation strategy. Its modular edge-to-cloud architecture integrates seamlessly with existing plant systems, allowing industrial data to be unified and contextualised without disrupting ongoing operations. This flexibility enables DCW to gradually expand the platform’s capabilities while continuing to modernise its manufacturing infrastructure.
Akash Deep Sharma, CEO of Solulever, said, “This deployment represents more than a technological milestone—it is a proof point for scalable industrial innovation. We are proud to support DCW Ltd. in its future-focused vision and look forward to expanding this collaboration.”
Expanding Intelligent Operations Across Multiple Sites
Following the successful implementation at the Dhrangadhra facility, DCW and Solulever are now exploring opportunities to extend the Brabo Platform across additional manufacturing sites. As reported by theprint.in, by scaling these capabilities, both organisations aim to accelerate the adoption of intelligent operations, predictive analytics, and sustainable performance across industrial facilities. Ultimately, this initiative reinforces DCW’s commitment to future-ready manufacturing and operational excellence in the chemical industry.
