Calderys, a global leader in solutions for high-temperature industrial processes, is reaffirming its commitment to a greener future through its flagship CAPES plant in Odisha. As a major greenfield facility focused on refractories and steel casting fluxes, the CAPES project is setting new benchmarks for sustainable industrial development in East and South India.
Designed as a next-generation manufacturing hub, the CAPES plant integrates eco-conscious practices from the ground up—going well beyond regulatory compliance to drive long-term environmental stewardship.
Powering Up with Clean Energy
The CAPES plant is taking definitive steps toward energy sustainability, beginning with a plan to source 20% of its energy from solar power within five years. This shift not only reduces carbon emissions but also reflects Calderys’ alignment with India’s broader push for renewable energy integration in manufacturing.
Zero Discharge, Maximum Water Efficiency
One of CAPES’ standout features is its zero effluent discharge design. Through advanced on-site effluent and sewage treatment systems, all wastewater is treated and reused for landscaping and auxiliary functions. To further support aquifer sustainability, Calderys will install 95 groundwater recharge pits. This initiative ensures long-term water conservation and promotes responsible usage within the industrial ecosystem.
Green Belt Development: 800 Trees and Counting
In line with its commitment to biodiversity and carbon offsetting, Calderys has launched an ambitious green belt development initiative on-site. The company has already planted 800 of the planned 2,000 trees, with the goal of developing 33% green cover within the facility. This will significantly enhance the microclimate and contribute to a more resilient industrial environment.
Cleaner Air Through Advanced Filtration
Calderys is also tackling air quality head-on. The plant features a state-of-the-art dust and emission control system, designed to make the air up to five times cleaner than traditional refractory manufacturing sites. High-efficiency filtration technologies sharply reduce particulate emissions, protecting both workers and the surrounding community.
Embracing Circular Economy Principles
At CAPES, sustainability is circular. The plant actively incorporates scrap and recycled materials into its production cycles, effectively minimizing waste and maximizing resource efficiency. This approach reduces environmental impact and contributes to a closed-loop manufacturing model that supports Calderys’ global sustainability goals.
Leadership Perspective: Building for the Future
Ish Mohan Garg, Senior Vice President, Asia Pacific, stated, “At Calderys, sustainability is not a standalone initiative—it’s embedded into every aspect of our operations. The CAPES plant in Odisha reflects our vision of future-ready manufacturing, where innovation and responsibility go hand-in-hand. Our environmental measures are a commitment not just to the planet, but also to the communities and generations we serve, and they support India’s national decarbonization goals.”
A Model for Sustainable Industrial Growth
Through its efforts at the CAPES facility, Calderys is developing more than just a modern manufacturing site. It is pioneering a new standard for environmentally responsible growth. As per the press release, the company’s approach aligns with India’s national sustainability goals. It also supports the global push for a cleaner, smarter, and more accountable industry.
